Servo Motor Sewing
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Numerical controlCNC redirects here. For other uses, see CNC (disambiguation).
Numerical control (NC) refers to the automation of machine tools that are operated by abstractly programmed commands encoded on a storage medium, as opposed to manually controlled via handwheels or levers or mechanically automated via cams alone. The first NC machines were built in the 1940s and 50s, based on existing tools that were modified with motors that moved the controls to follow points fed into the system on paper tape. These early servomechanisms were rapidly augmented with analog and digital computers, creating the modern computer numerical controlled (CNC) machine tools that have revolutionized the design process.
In modern CNC systems, end-to-end component design is highly automated using CAD/CAM programs. The programs produce a computer file that is interpreted to extract the commands needed to operate a particular machine, and then loaded into the CNC machines for production. Since any particular component might require the use of a number of different tools - drills, saws, etc. - modern machines often combine multiple tools into a single "cell". In other cases, a number of different machines are used with an external controller and human or robotic operators that move the component from machine to machine. In either case the complex series of steps needed to produce any part is highly automated and produces a part that closely matches the original CAD design.
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How to Sew Cordura Nylon and Webbing
Instructions
Difficulty: ModerateThings You’ll Need:
- Industrial sewing machine or well built home machine
- #69 bonded nylon thread or upholstery thread
- #18/110 size sewing needles
Select a sewing machine. Ideally an industrial walking foot, needle feed or compound feed machine meant for heavy materials. A clutch motor is a little tricky for the beginner to control but the machine can be slowed down by installing a larger diameter pulley on the motor. A servo motor offers much better control.
On the other hand, you can get started and do a lot of useful work with an older, solidly built home sewing machine. I use an old Singer machine that is all-metal. Avoid newer, cheaply made home machines that are mostly plastic.
Step2
Obtain the right thread. Heavy-duty Cordura nylon is best sewn with #69 bonded nylon thread. This thread is usually bought on a one-pound cone shaped spool which will last you a long time. To get started, 100% nylon upholstery thread such as Coats & Clark brand is ok can be found locally in craft and fabric stores.
Step3
The heavy-duty material you'll be using needs a large needle with a large hole for the heavy thread. Size #20 or #22 is great but #18 is probably the largest you can find for a home machine. Make sure the needle is installed correctly and clears the base plate, presser foot and rotary hook.
Step4
Wind the bobbin and thread the machine. Sew some scraps of material and adjust the thread tension. You want the part of the stitch where the upper and lower threads interlock to be pulled in between the layers of fabric. You may need to increase the bobbin thread tension.
Step5
Start out slow. Respect the limits of a home sewing machine. You may need to pull some stitches through by hand when sewing the thickest parts of your seams and folds. When you're ready to make something, see my article "How to Sew a MOLLE Pouch for Airsoft and Paintball" in the resources section.
